Polyurethane Foam Market

Industry Overview

The global polyurethane foams market is anticipated to grow at a 7.6% CAGR, from USD 42.4 billion in 2023 to USD 62.5 billion by 2030 during the forecast period 2025-2030.

Polyurethane foam (PU foam or PUR foam) is a porous, cellularly organized synthetic substance created by combining diisocyanates and polyols and provides insulation and protection to material against corrosion, temperature, moisture, and abrasion.  It features a blend of solid and gas phases in its structure. The solid phase is made of polyurethane elastomer, while the gas phase is made of air and is formed by blowing agents. The consumption of energy in buildings can be decreased by adopting polyurethane foams.  It is widely used in packaging applications, stuffing in bedding and furniture, automotive, and construction.

The COVID-19 outbreak has led to a negative impact on the value chain of polyurethane foams owing to a decrease in demand for MDI, production plants of polyurethane foams in Europe were closed or are operating with limited capacity, contraction in the construction and automotive industry, shortage of TDI due to cancellation of various orders. These all factors have hampered the growth of the polyurethane foams market during the COVID-19 pandemic.

Market Segmentation

Insight by Product Type

Based on product type, the global polyurethane foam market is categorized into rigid foams, spray foams, and flexible foams. Spray foam is anticipated to have a high CAGR during the forecast period owing to its increasing application in heat and acoustic insulation, floating, and roofing applications. Moreover, spray foams are utilized for both open-cell and closed-cell foam insulations in the building and construction sector and are primarily used for heat and sound insulation.

Insight by Density Composition

The global polyurethane foam market is divided into three categories based on density composition: high-density polyurethane foams, medium-density polyurethane foams, and low-density polyurethane foams. Low-density polyurethane foam is the fastest-growing segment owing to its use in various industries like electronics, automotive, furniture, bedding, footwear, etc. as it has high versatility. Because of its density, firmness, durability, and quality, this foam is often used in furniture and footwear. It's also used in footwear to give a stable and comfy base. It provides support for bending and stretching the foot in accordance with the natural motion of the foot.

Insight by End-User

Based on end-users, the global polyurethane foam market is segregated into automotive, packaging, furniture & furnishings, electrical & electronics, building & construction, footwear, and others. Building & Construction is anticipated to have a large consumer base for the polyurethane foam market as it is used in various household, commercial, and industrial applications. Polyurethane has an exceptional strength-to-weight ratio, insulation properties, durability, and versatility properties. As the number of building standards that support energy-efficient structures grows, housebuilders and consumers are increasingly switching toward construction options that provide long-term performance and energy savings, resulting in the development of the global polyurethane foam market.

Polyurethane Foam Market Report Coverage

Industry Dynamics

Industry Trends

The rapid industrialization and adaptable and distinctive properties of polyurethane foams, development of public infrastructure economic growth in countries like China, Japan, and India, and technological development are the key trends in the polyurethane foam market.

Growth Drivers

Factors attributing to the growth of the polyurethane foams market include rising adoption in industry verticals like automotive, bedding & furniture, building & construction, electronics, etc. in developing countries such as India, Thailand, etc. The rising adoption of polyurethane foams in building insulation for conserving energy and versatility along with the unique physical properties of polyurethane foams will drive the growth of the polyurethane market. The increased adoption of the automotive industry to manufacture lightweight automobile components like dashboards, airbags, and armrests will improve the fuel efficiency of the vehicle and will drive growth further in the polyurethane market. For consistent temperature control and lower noise levels, polyurethane foam is utilized as an insulation material in walls, roofs, doors, and windows. Controlling air infiltration, heat flow, and water resistance is also easier with it. It improves the building's stiffness, durability, and strength while lowering carbon emissions. Because it is inexpensive, resilient, adaptable, and lightweight, polyurethane foam is in high demand in the sports and leisure business. It acts as a cushion and absorbs shock impact in motorcycle and cycling helmets.

Challenges

Owing to strict environmental regulations made by the US Environmental Protection Agency (EPA) for new and existing plant sites in the manufacturing of polyurethane foams will pose challenges to the growth of the market. Furthermore, competition from fiberglass and polystyrene foam and increased production cost owing to the high cost of feedstock materials like toluene diisocyanate, methyl di-p-phenylene, and polymeric isocyanate, which are used for manufacturing polyurethane foams may hamper the growth of the market.

Opportunities

The rising demand for bio-based polyurethane and bio-based polyols such as soy-based polyols will offer sustainability and cost-effectiveness along with emerging new markets, thus acting as an opportunity for the growth of the market.

Geographic Overview

Asia-Pacific is expected to be the fastest-growing region in the polyurethane foam market owing to the rising demand from diverse industry verticals and increased global footprint from the industry players that will fuel the growth of the polyurethane foam market in the region. The primary contributors to the region's strong demand for polyurethane foams are China, India, Japan, and South Korea. Innovation, price deflation, and rising disposable incomes, particularly in emerging Asian countries, have led to increased demand for consumer electronic devices, resulting in the development of the Polyurethane foam market in this region.

Competitive Insight

The polyurethane industry is highly concentrated, with fierce competition among the leading competitors to gain a larger portion of the global market. The market players are entering into partnerships, collaborations & agreements, M&As, product launches, and product expansions to sustain in the competitive polyurethane market and increase their presence globally.

On a global scale, BASF is a prominent supplier of polyurethane systems and specialties. BASF is the trusted partner of clients in a variety of industries due to its global network of polyurethane systems houses and comprehensive product and service offerings. Polyurethane (PU) Systems, Thermoplastic Polyurethanes (TPU), Polyols Production for PU Systems, and other polyurethane products are among BASF's specialties.

The Dow Chemical Corporation is a multinational scientific and technology company that develops and manufactures a wide range of chemicals, polymers, and agricultural products and services for customers globally. Isocyanates, polyols, polyurethane additives, surfactants, and polyurethane systems are all available in an unrivaled range of quality. Fast curing, exceptional flexibility, superior bond strength, and more are all possible with these plastic materials. Superior products are created using Dow polyurethane systems. With products like ENERLYTETM Polyurethane Elastomer, SPECFLEXTM Polyurethane Systems, DIAMONDLOCKTM Polyurethane Adhesives, VORASTARTM Polyurethane Systems, DELTA THERMTM Polyurethane Foam, and others, their polyurethane systems can help meet the changing needs in the consumer comfort, industrial, and energy efficiency markets.

Dow launched a revolutionary polyurethane solution in June 2021 that replaces virgin fossil-fuel-based feedstock with a circular feedstock generated from a waste product of the mobility sector. In conjunction with major automotive suppliers Adient and Autoneum, the new SPECFLEXTM C and VORANOLTM C product lines will first be supplied to the mobility industry.

With the launch of the HFC-free Froth-PakTM Spray Foam in May 2021, DuPont announced a new benchmark for two-component polyurethane foams in support of its objective to reduce greenhouse gas (GHG) emissions while delivering sustainable innovation.

Some of the key players operating in the polyurethane foam market: are Wanhua, Covestro AG, Dow, Huntsman International LLC., SEKISUI CHEMICAL CO., LTD., DuPont, Saint Gobain, LAXNESS (Previously named as Chemtura Corporation), NITTO DENKO CORPORATION, and Rogers Corporation.

Region Covered in the Report

•    North America

- U.S.
- Canada
- Mexico

•    Europe

- Germany
- U.K.
- France
- Italy
- Spain
- Russia
- Rest of Europe

•    Asia-Pacific (APAC)

- China
- Japan
- India
- South Korea
- Rest of Asia-Pacific

•    Rest of the World (RoW)

- Brazil
- Saudi Arabia
- South Africa
- U.A.E.
- Other Countries

1.    Research Overview

        1.1.    The Report Offers
        1.2.    Market Coverage
                1.2.1.    By Product Type
                1.2.2.    By Density Composition 
                1.2.3.    By End-User             
                1.2.4.    By Region
        1.3.    Research Phases
        1.4.    Limitations
        1.5.    Market Methodology
                1.5.1.    Data Sources
                        1.5.1.1. Primary Research
                        1.5.1.2. Secondary Research
                1.5.2.    Methodology
                        1.5.2.1. Data Exploration
                        1.5.2.2. Forecast Parameters
                        1.5.2.3. Data Validation
                        1.5.2.4. Assumptions
                1.5.3.    Study Period & Data Reporting Unit

2.    Executive Summary

3.    Industry Overview

        3.1.    Industry Dynamics
                3.1.1.    Market Growth Drivers
                3.1.2.    Market Restraints
                3.1.3.    Key Market Trends
                3.1.4.    Major Opportunities
        3.2.    Industry Ecosystem
                3.2.1.    Porter’s Five Forces Analysis
                3.2.2.    Recent Development Analysis
                3.2.3.    Value Chain Analysis
        3.3.    Competitive Insight
                3.3.1.    Competitive Position of Industry Players
                3.3.2.    Market Attractive Analysis
                3.3.3.    Market Share Analysis

4.    Global Market Estimate and Forecast

        4.1.    Global Market Overview
        4.2.    Global Market Estimate and Forecast to 2030

5.    Market Segmentation Estimate and Forecast

        5.1.    By Product Type
                5.1.1.    Rigid Foams
                        5.1.1.1. Market Definition
                        5.1.1.2. Market Estimation and Forecast to 2030 
                5.1.2.    Spray Foams
                        5.1.2.1. Market Definition
                        5.1.2.2. Market Estimation and Forecast to 2030
                5.1.3.    Flexible Foams
                        5.1.3.1. Market Definition
                        5.1.3.2. Market Estimation and Forecast to 2030          
        5.2.    By Density Composition
                5.2.1.    High-Density Polyurethane Foams
                        5.2.1.1. Market Definition
                        5.2.1.2. Market Estimation and Forecast to 2030
                5.2.2.    Medium-Density Polyurethane Foams
                        5.2.2.1. Market Definition
                        5.2.2.2. Market Estimation and Forecast to 2030
                5.2.3.    Low-Density Polyurethane Foams
                        5.2.3.1. Market Definition
                        5.2.3.2. Market Estimation and Forecast to 2030        
        5.3.    By End-User   
                5.3.1.    Automotive
                        5.3.1.1. Market Definition
                        5.3.1.2. Market Estimation and Forecast to 2030
                5.3.2.    Packaging
                        5.3.2.1. Market Definition
                        5.3.2.2. Market Estimation and Forecast to 2030
                5.3.3.    Furniture & Furnishings
                        5.3.3.1. Market Definition
                        5.3.3.2. Market Estimation and Forecast to 2030
                5.3.4.    Electrical & Electronics
                        5.3.4.1. Market Definition
                        5.3.4.2. Market Estimation and Forecast to 2030
                5.3.5.    Building & Construction
                        5.3.2.1. Market Definition
                        5.3.2.2. Market Estimation and Forecast to 2030
                5.3.6.    Footwear
                        5.3.3.1. Market Definition
                        5.3.3.2. Market Estimation and Forecast to 2030
                5.3.7.    Others
                        5.3.4.1. Market Definition
                        5.3.4.2. Market Estimation and Forecast to 2030                
        
6.    North America Market Estimate and Forecast

        6.1.    By Product Type
        6.2.    By Density Composition 
        6.3.    By End-User      
        6.4.    By Country – U.S., Canada, and Mexico
                6.4.1.    U.S. Market Estimate and Forecast
                6.4.2.    Canada Market Estimate and Forecast
                6.4.3.    Mexico Market Estimate and Forecast

7.    Europe Market Estimate and Forecast

        7.1.    By Product Type
        7.2.    By Density Composition 
        7.3.    By End-User        
        7.4.    By Country – Germany, U.K., France, Italy, Spain, Russia, and Rest of Europe
                7.4.1.    Germany Market Estimate and Forecast
                7.4.2.    France Market Estimate and Forecast
                7.4.3.    U.K. Market Estimate and Forecast
                7.4.4.    Italy Market Estimate and Forecast
                7.4.5.    Spain Market Estimate and Forecast
                7.4.6.    Rest of Europe Market Estimate and Forecast

8.    Asia-Pacific Market Estimate and Forecast

        8.1.    By Product Type
        8.2.    By Density Composition 
        8.3.    By End-User        
        8.4.    By Country – China, Japan, India, South Korea, and Rest of Asia-Pacific
                8.4.1.    China Market Estimate and Forecast
                8.4.2.    Japan Market Estimate and Forecast
                8.4.3.    India Market Estimate and Forecast
                8.4.4.    South Korea Market Estimate and Forecast
                8.4.5.    Singapore Market Estimate and Forecast
                8.4.6.    Rest of Asia-Pacific Market Estimate and Forecast

9.    Rest of the World (RoW) Market Estimate and Forecast

        9.1.    By Product Type
        9.2.    By Density Composition 
        9.3.    By End-User        
        9.4.    By Country – Brazil, Saudi Arabia, South Africa, U.A.E., and Other Countries
                9.4.1.    Brazil Market Estimate and Forecast
                9.4.2.    Saudi Arabia Market Estimate and Forecast
                9.4.3.    South Africa Market Estimate and Forecast
                9.4.4.    Other Countries Market Estimate and Forecast

10.    Company Profiles

        10.1.    Wanhua
                10.1.1.    Snapshot
                10.1.2.    Overview
                10.1.3.    Offerings
                10.1.4.    Financial Insight
                10.1.5.    Recent Developments
        10.2.    Covestro AG
                10.2.1.    Snapshot
                10.2.2.    Overview
                10.2.3.    Offerings
                10.2.4.    Financial Insight
                10.2.5.    Recent Developments
        10.3.    Dow
                10.3.1.    Snapshot
                10.3.2.    Overview
                10.3.3.    Offerings
                10.3.4.    Financial Insight
                10.3.5.    Recent Developments
        10.4.    Huntsman International LLC.
                10.4.1.    Snapshot
                10.4.2.    Overview
                10.4.3.    Offerings
                10.4.4.    Financial Insight
                10.4.5.    Recent Developments
        10.5.    SEKISUI CHEMICAL CO., LTD.
                10.5.1.    Snapshot
                10.5.2.    Overview
                10.5.3.    Offerings
                10.5.4.    Financial Insight
                10.5.5.    Recent Developments
        10.6.    DuPont
                10.6.1.    Snapshot
                10.6.2.    Overview
                10.6.3.    Offerings
                10.6.4.    Financial Insight
                10.6.5.    Recent Developments
        10.7.    Saint Gobain
                10.7.1.    Snapshot
                10.7.2.    Overview
                10.7.3.    Offerings
                10.7.4.    Financial Insight
                10.7.5.    Recent Developments
        10.8.    LAXNESS (Previously named as Chemtura Corporation)
                10.8.1.    Snapshot
                10.8.2.    Overview
                10.8.3.    Offerings
                10.8.4.    Financial Insight
                10.8.5.    Recent Developments
        10.9.    NITTO DENKO CORPORATION
                10.9.1.    Snapshot
                10.9.2.    Overview
                10.9.3.    Offerings
                10.9.4.    Financial Insight
                10.9.5.    Recent Developments
        10.10.   Rogers Corporation
                10.10.1.   Snapshot
                10.10.2.   Overview
                10.10.3.   Offerings
                10.10.4.   Financial Insight
                10.10.5.   Recent Developments        

11.    Appendix

        11.1.    Exchange Rates
        11.2.    Abbreviations

Note: Financial insight and recent developments of different companies are subject to the availability of information in the secondary domain.

List of Tables

Table 1 Sources
Table 2 Study Periods
Table 3 Data Reporting Unit
Table 4 Global Polyurethane Foam Market, By Product Type, 2018–2023(USD Billion)
Table 5 Global Polyurethane Foam Market, By Product Type,2025–2030 (USD Billion)
Table 6 Global Polyurethane Foam Market, By Density Composition, 2018–2023(USD Billion)
Table 7 Global Polyurethane Foam Market, By Density Composition,2025–2030 (USD Billion)
Table 8 Global Polyurethane Foam Market, By End-User, 2018–2023(USD Billion)
Table 9 Global Polyurethane Foam Market, By End-User,2025–2030 (USD Billion)
Table 10 Global Polyurethane Foam Market, By Region, 2018–2023(USD Billion)
Table 11 Global Polyurethane Foam Market, By Region,2025–2030 (USD Billion)
Table 12 North America Polyurethane Foam Market, By Product Type, 2018–2023(USD Billion)
Table 13 North America Polyurethane Foam Market, By Product Type,2025–2030 (USD Billion)
Table 14 North America Polyurethane Foam Market, By Density Composition, 2018–2023(USD Billion)
Table 15 North America Polyurethane Foam Market, By Density Composition,2025–2030 (USD Billion)
Table 16 North America Polyurethane Foam Market, By End-User, 2018–2023(USD Billion)
Table 17 North America Polyurethane Foam Market, By End-User,2025–2030 (USD Billion)
Table 18 North America Polyurethane Foam Market, By Region, 2018–2023(USD Billion)
Table 19 North America Polyurethane Foam Market, By Region,2025–2030 (USD Billion)
Table 20 Europe Polyurethane Foam Market, By Product Type, 2018–2023(USD Billion)
Table 21 Europe Polyurethane Foam Market, By Product Type,2025–2030 (USD Billion)
Table 22 Europe Polyurethane Foam Market, By Density Composition, 2018–2023(USD Billion)
Table 23 Europe Polyurethane Foam Market, By Density Composition,2025–2030 (USD Billion)
Table 24 Europe Polyurethane Foam Market, By End-User, 2018–2023(USD Billion)
Table 25 Europe Polyurethane Foam Market, By End-User,2025–2030 (USD Billion)
Table 26 Europe Polyurethane Foam Market, By Region, 2018–2023(USD Billion)
Table 27 Europe Polyurethane Foam Market, By Region,2025–2030 (USD Billion)
Table 28 Asia-Pacific Polyurethane Foam Market, By Product Type, 2018–2023(USD Billion)
Table 29 Asia-Pacific Polyurethane Foam Market, By Product Type,2025–2030 (USD Billion)
Table 30 Asia-Pacific Polyurethane Foam Market, By Density Composition, 2018–2023(USD Billion)
Table 31 Asia-Pacific Polyurethane Foam Market, By Density Composition,2025–2030 (USD Billion)
Table 32 Asia-Pacific Polyurethane Foam Market, By End-User, 2018–2023(USD Billion)
Table 33 Asia-Pacific Polyurethane Foam Market, By End-User,2025–2030 (USD Billion)
Table 34 Asia-Pacific Polyurethane Foam Market, By Region, 2018–2023(USD Billion)
Table 35 Asia-Pacific Polyurethane Foam Market, By Region,2025–2030 (USD Billion)
Table 36  RoW Polyurethane Foam Market, By Product Type, 2018–2023(USD Billion)
Table 37  RoW Polyurethane Foam Market, By Product Type,2025–2030 (USD Billion)
Table 38  RoW Polyurethane Foam Market, By Density Composition, 2018–2023(USD Billion)
Table 39  RoW Polyurethane Foam Market, By Density Composition,2025–2030 (USD Billion)
Table 40  RoW Polyurethane Foam Market, By End-User, 2018–2023(USD Billion)
Table 41  RoW Polyurethane Foam Market, By End-User,2025–2030 (USD Billion)
Table 42  RoW Polyurethane Foam Market, By Region, 2018–2023(USD Billion)
Table 43  RoW Polyurethane Foam Market, By Region,2025–2030 (USD Billion)
Table 44 Snapshot – Wanhua
Table 45 Snapshot – Covestro AG
Table 46 Snapshot – Dow
Table 47 Snapshot – Huntsman International LLC.
Table 48 Snapshot – SEKISUI CHEMICAL CO., LTD.
Table 49 Snapshot – DuPont
Table 50 Snapshot – Saint Gobain
Table 51 Snapshot – LAXNESS (Previously named as Chemtura Corporation)
Table 52 Snapshot – NITTO DENKO CORPORATION
Table 53 Snapshot – Rogers Corporation

List of Figures

Figure 1 Market Coverage
Figure 2 Research Phases
Figure 3 Secondary Sources for Different Parameters
Figure 4 Methodology
Figure 5 Data Mining & Exploration
Figure 6 Data Triangulation
Figure 7 Assumptions for Market Estimation and Forecast
Figure 8 Market Synopsis
Figure 9 Global Polyurethane Foam Market- Growth Drivers and Restraints
Figure 10 Competitive Benchmark
Figure 11 Global Polyurethane Foam Market Highlight
Figure 12 Global Polyurethane Foam Market, By Product Type, 2018 - 2030 (USD Billion)
Figure 13 Global Polyurethane Foam Market, By Density Composition, 2018 - 2030 (USD Billion)
Figure 14 Global Polyurethane Foam Market, By End-User, 2018 - 2030 (USD Billion)
Figure 15 Global Polyurethane Foam Market, By Region, 2018 - 2030 (USD Billion)
Figure 16 North America Polyurethane Foam Market Highlight
Figure 17 North America Polyurethane Foam Market, By Product Type, 2018 - 2030 (USD Billion)
Figure 18 North America Polyurethane Foam Market, By Density Composition, 2018 - 2030 (USD Billion)
Figure 19 North America Polyurethane Foam Market, By End-User, 2018 - 2030 (USD Billion)
Figure 20 North America Polyurethane Foam Market, By Region, 2018 - 2030 (USD Billion)
Figure 21 Europe Polyurethane Foam Market Highlight
Figure 22 Europe Polyurethane Foam Market, By Product Type, 2018 - 2030 (USD Billion)
Figure 23 Europe Polyurethane Foam Market, By Density Composition, 2018 - 2030 (USD Billion)
Figure 24 Europe Polyurethane Foam Market, By End-User, 2018 - 2030 (USD Billion)
Figure 25 Europe Polyurethane Foam Market, By Region, 2018 - 2030 (USD Billion)
Figure 26 Asia-Pacific Polyurethane Foam Market Highlight
Figure 27 Asia-Pacific Polyurethane Foam Market, By Product Type, 2018 - 2030 (USD Billion)
Figure 28 Asia-Pacific Polyurethane Foam Market, By Density Composition, 2018 - 2030 (USD Billion)
Figure 29 Asia-Pacific Polyurethane Foam Market, By End-User, 2018 - 2030 (USD Billion)
Figure 30 Asia-Pacific Polyurethane Foam Market, By Region, 2018 - 2030 (USD Billion)
Figure 31 RoW Polyurethane Foam Market Highlight
Figure 32 RoW Polyurethane Foam Market, By Product Type, 2018 - 2030 (USD Billion)
Figure 33 RoW Polyurethane Foam Market, By Density Composition, 2018 - 2030 (USD Billion)
Figure 34 RoW Polyurethane Foam Market, By End-User, 2018 - 2030 (USD Billion)
Figure 35 RoW Polyurethane Foam Market, By Region, 2018 - 2030 (USD Billion)